Xianfeng Machine Tool Technology Center is a product research and development institution established by the enterprise. It is the core of the enterprise's technological innovation, the support of technological progress, and plays an important role in the development of the enterprise. The center always adheres to the guiding ideology that science and technology are the primary productive forces, strives to practice the scientific concept of development, and ensures sustainable development with technological innovation; "Purpose" quality policy; insist on putting technological productivity in the first place to serve the needs of the product market, follow the technological development of the industry and formulate a long-term technological innovation strategic plan, clarify the important position and central task of the technology center in the enterprise organizational structure, and improve the technology The main responsibilities of the center. By formulating the medium and long-term strategic development direction of the technology center and the recent key technology research and development goals, relying on scientific and technological progress to continuously improve the independent innovation ability of enterprises, and actively develop market-oriented new products under the guidance of the market, so that the research and development work of the technology center can match the company's rapid development. The development is matched, which not only improves the quality of the products, but also strengthens the company's leading position in the industry competition.
2. Organization and construction of technology center
Xianfeng Machine Tool Enterprise Technology Center was established in the late 1980s. In 1993, it was certified as a national-level technology center, and in 2003, it was converted into a Guizhou provincial-level technology center. After years of construction and continuous improvement, it has a complete organizational structure (see the figure below), which provides organizational guarantee for the development of technological innovation. The center has nearly 100 personnel of various types, including more than 70 technicians, and more than 50 designers with intermediate and senior professional technical titles, including a group of high-level CNC roll grinder, centerless grinder experts and technical backbones. A R&D team with a reasonable age structure and knowledge structure has been established.
3. System construction of technology center
The basic management system of the technology center is implemented in accordance with the Q/XFG13-97 Xianfeng Machine Tool Enterprise Standard, which fully regulates and clarifies the basic functions and management system of the center. Over the years, through a series of supplements and improvements to the management system of the technology center, the technology management of the technology center has embarked on a scientific, standardized and institutionalized road. It has successively supplemented and improved the recruitment, employment, assessment, trial system, final elimination system, technology center performance bonus distribution system and technological innovation project project management system, forming a fair, just and perfect incentive mechanism and distribution system, effectively and effectively. Encourage scientific and technological personnel to actively engage in innovation work, and encourage the improvement of innovation awareness.
In terms of talent reserve and training, the center regularly invites industry experts to the factory to carry out technical exchanges, and at the same time selects designers to go to colleges and universities and famous enterprises at home and abroad to receive professional training.
The technical committee of the enterprise based on the technology center has been established for many years. The technical committee has gathered relevant leaders of the enterprise and experts in major professional technologies. Technical consultation, demonstration and evaluation, etc. Prepare feasibility study reports, detailed market analysis reports and corresponding product project proposals and planning assignments for enterprise technology reserve projects and major development projects (including provincial and municipal technological innovation projects).
The intellectual property rights of key technologies in product development have always been a link that enterprises attach great importance to. They have successively obtained more than 40 invention patents, utility model patents, and trademark registrations issued by the State Intellectual Property Office and its branches (including : 4 national invention patents), the company's independent technology accounts for more than 60% of the main products of roll grinder and centerless grinder.
4. Cooperation and innovation
Over the years, our technology center has always adhered to the technology research and development innovation model of combining production, education and research, and has cooperated with Beijing Machine Tool Research Institute, Xi'an Jiaotong University, Guangzhou Machine Tool Research Institute, Beijing University of Aeronautics and Astronautics, Chongqing University, Harbin Institute of Technology, Guizhou University and other scientific research institutes. The school cooperated to carry out research topics on key technologies of CNC grinding machine series, which laid the foundation for the independent development of Xianfeng CNC machine tools.
At the same time, the technical center has maintained long-term close contact with large enterprises such as Baosteel, Shougang, Chongqing Iron and Steel, Southwest Aluminum Processing Plant, Dingsheng Aluminum Company, Nanjing Marine Machinery Factory, Nanshan Aluminum Industry, Shandong Chenming Paper Industry, Siemens, Rexroth and other large enterprises through consulting services. , keep abreast of the actual needs of these representative key users in the industry, jointly discuss the latest developments in foreign advanced technologies, and fully communicate and exchange problems existing in the company's products, effectively promoting the continuous development and progress of the company's technological innovation capabilities.
V. Infrastructure and Information Construction
After years of construction, the laboratory of the enterprise technology center has begun to have a certain basis for experimental research and development. Among them, the electrical laboratory has a complete set of professional standard machine tool electrical box installation and debugging equipment, which can complete the assembly of nearly 100 roll grinders and centerless grinder electrical boxes every year. and debugging work; Siemens CNC system operation training platform has been built for many years, responsible for technical training of user operators; machine tool laboratory has a set of simple roll grinder grinding head debugging platform, responsible for grinding head idle operation and experimental work.
In recent years, with the continuous development of computer and network technology, the enterprise technology center has organized and implemented CAD/CAPP/BOM/CAM/PDM/OA/ERP in order to meet the requirements of the national manufacturing informatization strategy and shorten the product design and development cycle. The construction of the information management network system with the main content as the main content has successively added a batch of advanced and complete testing equipment such as dual-frequency laser interferometers and three-coordinate machines, with a cumulative investment of more than 10 million yuan. Due to the realization of modern management such as enterprise product development CAD/CAPP, and the establishment of a network platform for product development, the sharing of product development information resources has been realized, and the infrastructure and working environment of the technology center have been greatly improved. The complete system of process equipment and services required for product design and development, inspection and measurement, etc., has further improved the work efficiency, technological innovation ability, market competitiveness and enterprise management level of the technology center, in order to better complete the increasingly arduous product development tasks. , creating favorable conditions.
6. Project achievements
For a long time, in order to improve the technological content of enterprise products, enhance the technological innovation ability of enterprises, improve the grade of products, strengthen the competitiveness in the market, and continue to maintain the leading position of Xianfeng brand in China, the company has successively completed its own research and development or industry-university-research cooperation. XF-125×60 large-scale CNC cylindrical grinder, XF-80×25 special grinding machine for the cylindrical end face of automobile rear axle, MK8463A/MK84250/MK8440A/MK8420 CNC roll grinder, 3MK6025/MK1020 CNC centerless grinder and other national, provincial and municipal level The development task of the technological innovation plan project. It has obtained more than 40 national patent certificates for key technologies of leading products, and has successfully developed more than 50 new products. The output value rate of new products is more than 10%. These high-tech products have occupied a large advantage in the same industry, not only bringing good economic benefits to the enterprise, but also providing the country with sophisticated technical equipment. All-round, and effectively enhance the company's market competitiveness and sustainable development capabilities.